View Full Version : A tour of the New Rig... a close up look at the build!


bbally
02-22-2009, 05:11 PM
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<title>Smoker Trailer Build, Chef Bob Ballantyne, The Cowboy and The Rose Catering, Grand Junction, Colorado, USA</title></head>
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<p>With the smoker trailer back from powder coat I thought I would give a little
tour of the unit.&nbsp; Even though it still has some work to be finished, the
end is nearing on this 7 month project.&nbsp; And I wanted to show some of the
close up thought that went into the unit and its trailer.</p>
<p>First the smoker unit is powder coated black with the new 1600 F coat.&nbsp;
This unit will not peel its coating unless I use Liquid Oxygen again, which I
have not done since the barbeque race at 29 Palms.&nbsp; Which I won! (another
story)</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/smoker.jpg" width="636" height="480"></p>
<p>She is really built well, a reverse flow design with a 4 degree induced draft
angle to be sure with get draft.&nbsp; I had to induce draft with a built in
angle as I intended to go across the trailer so the tongue could not be used to
lift or lower for draft inducement.&nbsp; And I like my beer level, so I am not
tilting my rig!</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/largeside.jpg" width="636" height="467"></p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/smallside.jpg" width="561" height="382"></p>
<p>She has a large side and a small side, both with expanded metal slide out
racks.&nbsp; The expanded metal also makes up all the space inside between the
racks so a full pig or two can cook in there.&nbsp; The reverse flow heating
element is a piece of 22 gauge steel, arc at 8 foot radius and stitch welded
with a grease trap at the firebox end to prevent grease flare.</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/anglelook.jpg" width="548" height="480"></p>
<p>She sits nicely in an angle iron trap.&nbsp; Bolted for security to the angle
which is welded to the trailer.&nbsp; The cooker carries a wood rack under the
smoke chamber, and we used expanded metal to create a charcoal storage area
under that.&nbsp; The firebox also sports a rack shelf under it for my gloves
and strikers.</p>
<p>You can see the mount hole for storage of the weed burner starter welded to
the trailer floor.&nbsp; The half inch nipple is for the valve and propane
supply to the weed burner.&nbsp; The upright half inch pipe goes to a propane
lantern for light without all the racket of a genset. </p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/doubleshelf.jpg" width="606" height="480"></p>
<p>Here you can see how the expanded metal traps the charcoal for transport.&nbsp;
The rings are for the two propane bottles.&nbsp; The one inch steel line coming
up is for the house propane regulator to deliver the flow of fuel for the
lanterns and heaters and stoves.</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/fireboxdeck.jpg" width="589" height="480"></p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/weedburnermount.jpg" width="549" height="444"></p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/fireboxfront.jpg" width="571" height="480"></p>
<p>The armadillo is waiting to open long necks! </p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/fireboxstorage.jpg" width="607" height="480"></p>
<p>The rack goes all the way around the firebox.&nbsp; Lots of things can be
stored under there.&nbsp; Mostly my welding gloves for handling stuff that is
hot.</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/propanebrn.jpg" width="636" height="480"></p>
<p>This shows off her twin 55K btu commercial propane two eye range.&nbsp; I
love appliances!&nbsp; And she has got a nice set!&nbsp; As I expect her to
have!</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/propstove.jpg" width="636" height="406"></p>
<p>Her deck is completed powder coated in the metallic gray as is her underside.</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/dutchstak.jpg" width="486" height="480"></p>
<p>I put a set of Dutch Oven stacks on her, these are able to handle three 16
inch lodge ovens in each stack.&nbsp; The door allows ash to be cleaned out.&nbsp;
There is a 1.5 inch air insulation area between the trailer floor and the base
for the charcoals.&nbsp; The hollow spot is for the lights.&nbsp; I have not
wired it yet.</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/insidedutchstk.jpg" width="600" height="462"></p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/doubledutchramp.jpg" width="636" height="354"></p>
<p>I doubled up on the Dutch Oven stacks, the jacks take her off the axles for
functions.&nbsp; And the ramp allows my food to roll on board.&nbsp; But more
important she is wide enough on the deck to haul two Harley Heritage Soft Tail
Classics anywhere we go!</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/rampout.jpg" width="396" height="400"></p>
<p>I am very happy with the project so far.&nbsp; I wish it would go faster, but
correct is more important than fast!</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/counterweight.jpg" width="513" height="463"></p>
<p>View of her counter weight system.</p>
<p>
<img src="http://www.prochefblog.com/public_pics/cooker/closerlook/backview.jpg" width="636" height="480"></p>
<p>Her ramp slides in and jacks fold up.&nbsp; She is ready to roll on to the
next party!</p>
<p>Hope you enjoyed the tour</p>
<p>'til we talk again, really get a little done every weekend on the project and
it will come to fruition!</p>
<p>Chef Bob Ballantyne<br>
<a href="http://www.thecowboyandtherose.com">The Cowboy and The Rose Catering</a><br>
Grand Junction, Colorado, USA</p>

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Texas-Hunter
02-22-2009, 05:13 PM
Looking better and better Bob... Thanks for sharing..

daboys
02-22-2009, 05:19 PM
That is one awesome build Bob!!! I Love it. I also like that you can take your soft tails with you!points

cowgirl
02-22-2009, 05:22 PM
Bob...it's beautiful!! :cool::thumb:

bbally
02-22-2009, 05:25 PM
I also like that you can take your soft tails with you!points

What is a trip with the soft tail?:bounce:

Walking Dude
02-22-2009, 05:36 PM
anyone invited you to the 2nd, (tho the first of two THIS year) Iowa gathering........str8 east on I-80, and str8 north on I-35..........i will even pay your camping spot...........:cool:

Darrin
02-22-2009, 05:36 PM
http://i130.photobucket.com/albums/p279/janndar/Borat-VeryNice.jpg

Richtee
02-22-2009, 06:38 PM
I THOUGHT that was a li'l armor plated pig opener!

wutang
02-22-2009, 06:41 PM
Beautiful....just beautiful

bb53chevpro
02-22-2009, 06:53 PM
AWESOME job.

gooose53
02-22-2009, 07:15 PM
Awsome job!!

Vlap
02-23-2009, 08:04 AM
Very nice!

Fireguy
02-23-2009, 08:21 AM
shes a real beauty!points

curious aardvark
02-23-2009, 08:52 AM
She is really built well,
Modesty lol ;-)

Wish I understood whatall most of the tech stuff meant. Still haven't worked out what a reverse flow is or why it's tilted - does smoke run downhill ?

But anyway you look at it that's an awesome piece of catering gear.

Joneser
02-23-2009, 08:59 AM
Very nice job, Bob! I think your wheels were built in my factory.

ganny76
02-23-2009, 09:07 AM
Really nice work. :clap2:

HawgHeaven
02-25-2009, 04:31 PM
That is one nice smoker!!!!!

Black Boogers
02-25-2009, 11:24 PM
Dude! That is looking good! :hail:

Uncle-Honky
02-26-2009, 07:43 AM
Sweet build!! Although I aint got no softail ...I could take my Rhino with somepin like this. I like it!

DDave
02-26-2009, 07:58 AM
That looks great!! :thumb:

When are you going to fire it up?

Dave

Goat
02-28-2009, 07:27 PM
Lots of time and work went into that project. Now enjoy it.

chadpole
03-01-2009, 01:14 PM
That's a beautiful build. Lots of pig can be smoked on that baby!

ShooterRick
03-01-2009, 05:32 PM
She be one great lookin rig!

Jaxgatorz
03-01-2009, 05:49 PM
Awesome rig !!!!!:clap2::clap2:

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